Integrated metrology systems in Industry 4.0

Industry 4.0 is a manufacturing concept that involves the hybridization of knowledge from all industry sectors to optimize and improve product quality. It replaces old models and production concepts, relying on new hypotheses, and is gradually being implemented in enterprises. Metrology standards, measurement methods, and equipment are also being updated in line with the intelligent concept of new production systems in Industry 4.0. Metrological methods and equipment are integrated with smart manufacturing production lines to increase production rates, reduce time, and ensure product quality from a metrological perspective.

As Industry 4.0 seeks to integrate big data into the production line for monitoring and controlling the production system, real-time continuous monitoring systems can help accelerate smart manufacturing. Measurement in the production process is a feedback control system for monitoring production data in real time using intelligent sensors and actuators. Since Industry 4.0 covers not only production but also various other aspects, the role of continuous measurement is often overlooked, although it is essential.

The article highlights the key aspects of integrated metrological systems, emphasizing the role of continuous measurement for smart manufacturing in Industry 4.0. Technologies are explored, and their advantages and potential impact on the efficiency of production processes are determined. Additionally, technical, economic, and organizational challenges that arise in the integration of metrological systems into future smart factories are outlined. This research helps better understand the importance of metrology in Industry 4.0 and provides practical advice for the successful implementation of advanced technologies in enterprises.

Keywords: Industry 4.0, smart production, Metrology 4.0, integrated metrology systems, quality control system.

doi: 10.32403/1998-6912-2024-1-68-71-82